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Ford Motor Company Exterior Lighting Site STA Engineer in Mexico

  • Provide technical support to aid in improving quality systems and lead all supplier concern resolution

  • Utilizes Manufacturing Site Assessment to improve supplier quality

  • Responsible for ongoing part quality & product launch

  • Lead GPDS (Global Product Development System) Supplier Engagement Process

  • Ensure PPAP compliance to Ford Specific Guidelines

  • Drive Supplier continuous improvement and support 6-Sigma and Ford cross-functional matched pair initiatives

  • Advanced Product Quality Planning to ensure flawless launch at each build milestone

  • Drive Flawless Launches at assigned supplier sites, collaborating with Launch team executing: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution, escalating significant issues promptly and ‘date to green’ plan to appropriate management

  • Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs

  • Drive Supplier Process capacity issues resolution as needed – Production constraint risk mitigation working with Ford and Supplier teams and manage “date to green” plan

  • Review supplier Capacity Analysis Reports (CAR) for compliance to capacity requirements

  • Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required

  • Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, Control Plan, Manufacturing Feasibility review and Health chart deployment as applicable

  • Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility) as required

  • Drive Supplier process Quality issues Closure related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action

  • Bachelor of Science/ Engineering, or academic equivalent

  • Be proficient in English when working with global teams

  • Experience in any of following manufacturing processes: Injection Molding (CQI -23)/ Hard Coating / Plastic Welding / Metallization & Sputtering/ C/ FMVSS Standards (Exterior Lighting) / Ford Electronics Manufacturing Requirement (FEMR) /Ford EDS Wiring Manufacturing Requirement (FEWMR) / Exterior Lighting Assembly

  • Experience in Quality systems, tools and techniques

  • Project management experience

  • Supply/Crisis Management Experience

Requisition ID : 35147

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